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Concept

Indian Medical Device and Diagnostics Industry

The medical devices market is showing a double-digit growth. In India, the growth of the market is estimated to be between 10-15 per cent.  This is because of affordability by patients, increased awareness on health care, improved hospital infrastructure and the increased disease patterns.

Future Is Bright

The use of plastics in medical applications is expected to continue its steady growth as new polymers edge out metals, ceramics, and other traditional materials. Innovative materials are replacing the conventional ones. Medical devices are becoming smaller and lighter but have performance advantages over much larger and more expensive equipment.

For the foreseeable future, countries such as China and India will have greatest growth potential due to their large populations and developing healthcare system. Also, countries in Southeast Asia represent high-growth opportunities as their economies and healthcare systems continue to improve.

Over the past three decades, the disposable medical market has undergone a variety of changes including the types of devices produced, substrates selected, and sterilization procedures employed. In the early 1970s, device manufacturers were utilizing materials such as glass, rubber and metal to assemble syringes, surgical instruments, and other devices. Such materials were typically assembled and fastened and /or machined or molded in the appropriate configuration. In the 1980s, as medical technology advanced towards intricate and high performance medical device designs, the need for engineering plastics became apparent. During this same period, a shift to single use devices (due to advances in contagious disease) forced design engineers to evaluate engineering plastics such as acrylic, polycarbonate, and PVC.

There is a bewildering array of medical plastics available for manufacturers today, and the choices are still expanding as materials developers find innovative ways to deliver greater strength, flexibility, resistance to sterilization or bodily materials, or just simple aesthetic appeal.

The following facts indicate the recent trends in the field of Plastics used for medical applications.

  • Medical devices are becoming lighter, more portable and more user-friendly, with more functionality.

  • A steady stream of new and innovative medical devices has been made possible by advanced polymer research.

  • Advanced medical polymers are now capable of biological processes and can become a functional part of living organisms.

  • BCC forecasts a "Slight shift" from commodity thermoplastics to engineering resins, styrencis, thermosets, and TPEs, noting that the fastest growing market will be for TPEs. Major nondisposable markets include testing / diagnostic equipment, surgical instrument and related equipment, prostheses / implants, and dental / ophthalmics. Disposable products include syringes, labware, tubing, blood bags, utensils, gloves, trays, and catheters.

The following are the primary issues affecting the growth of medical plastics.

  • Changing sterilization technologies

  • Effects of AIDS and other infectious diseases

  • Changing FDA regulations

  • The trend toward "defensive medicine" resulting from increased liability lawsuits

  • Aging of population

  • New technologies such as diagnostic imaging, laser surgery

  • Polymers with improved biocompatible properties

  • The continued drive toward industry cost containment

  • Recent emphasis on PVC alternatives

Global Scenario

US market to reach $5.6 billion in 2008

Medical plastic demand in the US is projected to rise 3.1 percent per annum to 4.3 billion pounds in 2008, valued at $5.6 billion. Advances will reflect an upswelling of medical product and packaging requirements brought about by an aging population and increasing number of medical conditions. The increased use of disposable devices and supplies is also leading to more intensive use of plastics over glass, metal and other materials.

Commodity resins to remain dominant

Commodity plastic demand in the manufacture of medical product components and packaging is projected to grow 2.8 percent per year to 3.6 billion pounds in 2008, accounting for 83 percent of all medical plastics. Polyvinyl chloride (PVC) advances will be predicated on the resin's competitive cost, versatility, and good performance properties, as well as the introduction of improved and environmentally safer grades. Most rapid advances among commodity plastics are expected for polypropylene (PP), reflecting the material's clarity, barrier strength and radiation resistance benefits. The expanding use of drug blister packs will keep demand for low density polyethylene advancing steadily.

Engineered resins to grow the fastest

Despite their higher cost, engineered plastics will provide faster medical associated growth than commodity plastics, with demand rising 4.3 percent per annum to 740 million pounds in 2008. Advances will be based on needs for higher performing materials in surgical, diagnostic testing, drug delivery, geriatric care, self treatment and preventative medicine. Fastest growth is expected in research and diagnostic products (e.g., equipment housings) and surgical and medical instruments (e.g., syringes and scalpels). Thermoplastic polyester will remain the dominant engineered resin with polycarbonate and thermoplastic elastomers exhibiting the best growth due to heightened needs for clarity, impact resistance, and tactile and other properties. Accelerated growth is also expected for niche thermoplastics such as polyetheretherketone (PEEK) and polysulfone in surgical and medical instruments, as well as in x-ray and electromedical equipment.

Medical product component market to outpace medical packaging uses

Growth in demand for medical plastics in product components will outpace packaging applications. Areas of opportunity include prosthetic devices and invasive surgical instruments. These uses are dominated by other materials such as metal, and are open to penetration by new, advanced thermoplastics. In packaging applications, plastics dominate most medical container and accessory uses and will be adversely affected by cost pressures, saturated markets and pressures for less material-intensive packages.

Outsourcing : Growing Trend

Quite often, medical device manufacturer does not have expertise in selecting the right material, designing of critical components or sub-assemblies. Taking help of the suppliers helps.

With the trend in outsourcing growing very fast, many suppliers now have entire divisions dedicated to providing these services to their clients. Such services go beyond traditional customer service functions.